ØQuality Definition
ØInternal customer
ØCost of quality
ØQuality trilogy
ØJuran’s 10 Points for Quality
ØThe breakthrough concept
ØPareto Analysis
Quality Definition:
Juran viewed TQM as “fitness for use” or fitness for
customer. Company should use proper indicators to determine the needs of
customers accurately. And focusing on “fitness for use” helps the company to
prevent the under or over-specification of products and services. Therefore, he
believed quality has a direct relationship with the satisfaction of customers
with the products or services.
Quality Trilogy:
Quality Planning
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Quality Improvement
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Quality Control
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Juran 10 points for Quality:
Juran e
introduced “Ten Steps to Quality Improvement” for improving the satisfaction of
customer, these steps are listed below:
1. Build awareness of the need and opportunity for
improvement;
2. Set goals for improvement;
3. Create plans to reach the goals (establish a quality
council, identify problems, select projects, appoint teams, designate
facilitators);
4. Provide training;
5. Conduct projects to solve problems
6.Report progress
7. Give recognition for success
8. Communicate results
9. Keep score, and
10. Maintain momentum by making annual improvement part of
the regular systems and processes of the company.
Quality cost:
Juran classified the cost of quality into
failure costs, appraisal costs and prevention costs.
1. Failure Cost
Scrap,
rework, corrective actions, warranty claims, customer complaints and loss of
custom
2. Appraisal Cost
Inspection,
compliance auditing, and investigations
3. Prevention Cost
Training,
preventive auditing, and process improvement implementation
Pareto Analysis:
- Joseph Juran observed that most of the quality problems are generally created by only a few causes.For example, 80% of all internal failures are due to one (or) two manufacturing problems.
- Identifying these “vital few” and ignoring the “trivial many” will make the corrective action give a high return for a low money input.